Observations &
Frequently Asked Questions
Don’t see an answer to a question you have or would like to know more about our custom services? Learn how we can help you achieve your goals.
I upgraded my Exhaust but my car seems slower.
The size of an exhaust system plays a critical role in engine performance, particularly when it comes to scavenging. Scavenging is the process by which exhaust gases exiting the cylinder help draw in fresh air during the intake stroke. This effect relies on maintaining optimal backpressure within the exhaust system.
Imagine trying to breathe through a small stirring straw—it’s difficult, to say the least. Now, try jogging for a minute while breathing only through that same straw. The struggle is real, and it’s far from enjoyable. On the other hand, imagine forcefully breathing heavily with your mouth wide open. It’s uncomfortable and ineffective. Jogging for another minute while breathing this way only makes you work harder without achieving much.
This analogy mirrors how your car’s exhaust system works. Just like your lungs, your vehicle’s exhaust needs to be precisely sized to ensure optimal airflow.
An exhaust system that is too large can reduce the necessary backpressure, disrupting this delicate balance. The result? Over-scavenging, where excessive exhaust flow pulls out more than just spent gases, potentially drawing fresh air-fuel mixtures out of the cylinder. This can lead to a decrease in overall engine efficiency and performance.
To achieve peak performance, it's essential to select an exhaust system size that complements the engine's specific displacement, power output, and intended use. Proper tuning ensures efficient scavenging, maximizing horsepower and fuel efficiency while maintaining engine reliability.
Imagine trying to breathe through a small stirring straw—it’s difficult, to say the least. Now, try jogging for a minute while breathing only through that same straw. The struggle is real, and it’s far from enjoyable. On the other hand, imagine forcefully breathing heavily with your mouth wide open. It’s uncomfortable and ineffective. Jogging for another minute while breathing this way only makes you work harder without achieving much.
This analogy mirrors how your car’s exhaust system works. Just like your lungs, your vehicle’s exhaust needs to be precisely sized to ensure optimal airflow.
An exhaust system that is too large can reduce the necessary backpressure, disrupting this delicate balance. The result? Over-scavenging, where excessive exhaust flow pulls out more than just spent gases, potentially drawing fresh air-fuel mixtures out of the cylinder. This can lead to a decrease in overall engine efficiency and performance.
To achieve peak performance, it's essential to select an exhaust system size that complements the engine's specific displacement, power output, and intended use. Proper tuning ensures efficient scavenging, maximizing horsepower and fuel efficiency while maintaining engine reliability.
I need a flange but i did not see what i need on your website.
Custom CNC Laser Cutting Services – Get Exactly What You Need!
You're in luck! At our facility, we offer precision CNC laser cutting services tailored to your needs. Simply email us the details, and we’ll take care of the rest.
With our advanced in-house CNC laser cutter, we can create components with thicknesses of up to 1 inch or smaller. Whether you need a single piece or a large batch, our team ensures top-notch accuracy and quality for every project.
Contact us today with your specifications, and let us bring your ideas to life with precision and efficiency!
You're in luck! At our facility, we offer precision CNC laser cutting services tailored to your needs. Simply email us the details, and we’ll take care of the rest.
With our advanced in-house CNC laser cutter, we can create components with thicknesses of up to 1 inch or smaller. Whether you need a single piece or a large batch, our team ensures top-notch accuracy and quality for every project.
Contact us today with your specifications, and let us bring your ideas to life with precision and efficiency!
What is a Marmon Flange and Why do i not see them for sale everywhere
What is a Marmon Flange? Understanding Its History and Purpose
The Marmon flange, also known as the Marman clamp, may not be widely recognized today, but its origins and design are deeply rooted in history. First developed during World War II for heavy-duty military applications, this innovative connector was initially used on tanks and even played a critical role in securing components of early nuclear weapons.
The genius behind the Marmon flange lies in its simplicity and leak-free performance. Designed with a slip-fit connection, one end fits snugly into the other, creating a reliable seal even without a gasket. This robust engineering made it ideal for high-pressure, high-temperature applications where durability and dependability were essential.
Why Isn’t the Marmon Flange More Common?
Despite its superior performance, the Marmon flange isn’t as prevalent today, and the reason boils down to cost and efficiency. While CNC machines can mass-produce hundreds of V-band clamps in the same time it takes to manufacture a single Marmon flange, the latter remains a less economical choice for mainstream production.
On the other hand, V-band clamps, originally designed for low-pressure and low-temperature environments, became the preferred choice for manufacturers and consumers alike due to their affordability and ease of production.
The Bottom Line
The Marmon flange may not be as visible in modern applications, but its history and engineering make it a remarkable solution for specific high-demand uses. If your project requires robust, leak-free performance in extreme conditions, the Marmon flange could be the superior choice despite its higher production cost.
Whether you're exploring the history or considering this design for industrial applications, the Marmon flange is a testament to engineering excellence and innovation.
How do your bends and services differ from other company's.
Why Choose Us for Your Tube Bending and Fabrication Needs?
While we may not have decades of experience, what sets us apart from the competition is our commitment to excellence through cutting-edge equipment, skilled personnel, reliable service, and a strong reputation. Here’s what makes us unique:
State-of-the-Art Equipment
We leverage aerospace-grade machinery to ensure precision and quality. Our equipment, featuring automated cold saws, deburring machines, and CNC mandrel benders delivering measurements within 1/1000th of a degree capable of handling high volumes with unmatched accuracy.
Dedicated and Knowledgeable Team
Our staff is passionate about their craft and eager to assist with any aspect of your project. From troubleshooting to offering innovative solutions, we prioritize helping you achieve success.
Reputation and Collaboration
We pride ourselves on building relationships, not rivals. By working collaboratively with other mandrel companies, machine shops, and tube suppliers, we maintain the resources needed to tackle any challenge.
Fast Turnaround Times
Timeliness matters. Most of our orders are completed within 1–2 weeks, and many are turned around in as little as 5 business days. We understand the importance of meeting deadlines to keep your projects and your customers on schedule.
When you work with us, you’re partnering with a company that prioritizes precision, service, and results. Let us help bring your project to life with efficiency and excellence.
While we may not have decades of experience, what sets us apart from the competition is our commitment to excellence through cutting-edge equipment, skilled personnel, reliable service, and a strong reputation. Here’s what makes us unique:
State-of-the-Art Equipment
We leverage aerospace-grade machinery to ensure precision and quality. Our equipment, featuring automated cold saws, deburring machines, and CNC mandrel benders delivering measurements within 1/1000th of a degree capable of handling high volumes with unmatched accuracy.
Dedicated and Knowledgeable Team
Our staff is passionate about their craft and eager to assist with any aspect of your project. From troubleshooting to offering innovative solutions, we prioritize helping you achieve success.
Reputation and Collaboration
We pride ourselves on building relationships, not rivals. By working collaboratively with other mandrel companies, machine shops, and tube suppliers, we maintain the resources needed to tackle any challenge.
Fast Turnaround Times
Timeliness matters. Most of our orders are completed within 1–2 weeks, and many are turned around in as little as 5 business days. We understand the importance of meeting deadlines to keep your projects and your customers on schedule.
When you work with us, you’re partnering with a company that prioritizes precision, service, and results. Let us help bring your project to life with efficiency and excellence.
Do you provide wholesale pricing options?
At TrueMandrel Bending Solutions, we take pride in offering a unique approach that sets us apart from most mandrel bending companies. We provide vendor-specific pricing tailored to your business and order volume. This customized pricing structure empowers you to adjust costs to better meet your customers' needs while optimizing your operations. Partner with us for flexible, client-focused solutions designed to help your business thrive. Email us today and we can work on pricing options for you!.